View source for Chemistry:Forged composite

'''Forged composite''', commonly referred to as '''forged carbon,''' is a type of [[Chemistry:CFSMC|carbon fiber SMC]] material composed of small pieces of [[Chemistry:Carbon fiber reinforced polymer|carbon fiber composite material]] that are pressed into shape as the resin sets. This is in contrast to most carbon fiber composites, which are made of larger continuous layers that are 'laid up' one at a time, often manually. Forged composite allows for a higher range of shapes to be formed with precision, relative to traditional carbon fiber. It was originally developed jointly between [[Company:Lamborghini|Lamborghini]], [[Company:Callaway Golf Company|Callaway Golf Company]], and the Lamborghini Lab. <ref name="compmanf">{{Cite news|url=http://compositesmanufacturingmagazine.com/2012/01/structure-sport-style/|title=Structure, Sport and Style {{!}} Composites Manufacturing Magazine|date=2012-01-01|newspaper=Composites Manufacturing Magazine|language=en-US|access-date=2016-10-10}}</ref><ref>{{Cite web|url=http://www.compositesworld.com/articles/sixth-element-lamborghini-accelerates-cfrp|title=Sixth Element: Lamborghini accelerates CFRP|website=www.compositesworld.com|access-date=2016-10-10}}</ref><ref>{{Cite news|url=https://www.caranddriver.com/news/a18738414/lamborghini-and-callaway-golf-partner-on-carbon-fiber-research-create-forged-composite/|title=Paris 2010: Lamborghini and Callaway Golf Partner On Carbon-Fiber Research, Create "Forged Composite"|access-date=2020-10-03}}</ref><ref>{{Cite web|url=http://www.autoblog.com/2010/10/04/driving-force-lamborghini-and-callaway-golf-collaborate-on-new/|title=Driving Force: Lamborghini and Callaway Golf collaborate on new forms of carbon fiber|last=Joseph|first=Noah|website=Autoblog|access-date=2016-10-10}}</ref> It was unveiled at the 2010 Paris Motor Show in a Lamborghini concept car, the [[Engineering:Lamborghini Sesto Elemento|Sesto Elemento]].<ref name="2PASLFC">{{cite web|url=http://www.autoevolution.com/news/2010-paris-auto-show-lamborghini-forged-composite-24969.html|title=2010 Paris Auto Show: Lamborghini Forged Composite|date=2010-10-01|publisher=SoftNews NET|access-date=2010-11-15|work=autoevolution|author=Dumitrache, Alina}}</ref> The United States [[Social:Trademark|trademark]] for forged composite was filed on July 13, 2010, in the category Toys and Sporting Goods Products by Callaway Golf,<ref>{{cite web|url=http://www.trademarkia.com/forged-composite-85083657.html|title=Forged Composite|publisher=Trademarkia.com|access-date=2010-11-15}}</ref> while the trademark for Forged Composites was registered in 2018 in the automotive category by Lamborghini.<ref>{{cite web |url=https://trademark.trademarkia.com/forged-composites-79221259.html |title=Forged Composites Trademark Information|publisher=Trademarkia.com |access-date=24 September 2020}}</ref> 
Forged composite contains higher fiber volume content, which combined with higher variation in strand orientation,  increases the average strength and reduce variability over standard carbon fiber.<ref name=":0">{{Cite journal|last1=Feraboli|first1=P.|last2=Gasco|first2=F.|date=2011|title=Lamborghini "Forged Composite" Technology for the Suspension Arms of the Sesto Elemento|url=http://www.lambolab.org/wp-content/uploads/03research/pub/05chop/2011-ASC-montreal-forged-suspens-ICE.pdf|journal=American Society of Composites 26th Technical Conference Proceedings (Montreal, Quebec, Canada)}}</ref>  The material is claimed to have one-third the density of [[Chemistry:Titanium|titanium]] and equal or greater strength,<ref name="DtBLIaLM">{{cite web|url=https://www.wsj.com/articles/SB10001424052748703848204575608621726607004|title=Drive the Ball Like It's a Lamborghini, Maybe: Not Your Father's Persimmon: Callaway's Latest Assault on the Tee Box Is a New Material Called 'Forged Composite'|date=2010-11-13|access-date=2010-11-15|work={{wipe|The Wall Street Journal}}|author=Newport, John Paul}}</ref> it is made from chopped [[Chemistry:Carbon fibers|carbon fiber]] [[Physics:Tow (fibre)|tows]] immersed in a resin film which is then formed and cured.<ref>{{Cite news|url=http://www.caranddriver.com/features/forged-composite-tech-department|title=The Next Frontier in Carbon Fiber: Forged Composite - Tech Dept.|access-date=2016-10-10}}</ref>  It uses about 500,000 intertwined fibers per square inch.<ref name=2PASLFC/>  Due to its chopped nature, it can be molded into much more complex geometries than traditional carbon fiber composites, and is suitable to make three-dimensional parts and parts which feature complex details such as thickness transitions, holes, compound curvature, etc.{{Citation needed|date=August 2023}}

Lamborghini uses forged composite for structural components, and interior trim and seats of its cars, the latter contributing to its winning of the JEC Composites Innovation Award for Automotive Interiors in 2016, due to the material's unique appearance.<ref>{{Cite web|url=https://www.volkswagenag.com/en/news/2016/3/Lamborghini.html|title=Volkswagen Group Lamborghini Wins the Innovation Award at the JEC Composites 2016|last=Group|first=Volkswagen|website=www.volkswagenag.com|access-date=2016-10-10}}</ref> [http://www.unionbindingcompany.com Union Binding Company] entered a partnership with the Lamborghini ACSL in order to develop a [[Engineering:Snowboard#Bindings|snowboard binding]] using forged composite technology.  In 2014, the all-forged composite "Union FC" snowboard binding was launched and subsequently won the 2014 ISPO Product of the Year Award.<ref>{{Cite news|url=https://www.snowboarder.com/transworld-snowboarding-archive/snowboarding-news/union-forged-fc-binding-lands-ispo-product-year/|title=Union Forged FC Binding Lands ISPO Product Of The Year {{!}} TransWorld SNOWboarding|date=2014-01-27|newspaper=TransWorld SNOWboarding|language=en-US|access-date=2020-10-03}}</ref>

==References==
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[[Category:Composite materials]]

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